Wire insulations and coatings

Wire insulations and coatings

The Kanthal® program includes a wide range of insulation coatings, bondable coatings and metallic coatings such as electroplating and anodizing. All coatings are available in various colors.

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Information

Insulation coatings

Our program covers insulation coatings for temperatures up to 240°C (464°F). In addition to standard NEMA or JIS builds, we are capable of applying "Thin" and "Ultra-thin" builds of insulations. These builds are thinner than NEMA Type 1 and still meet the dielectric property and other requirements of NEMA Type 1.
List of insulation coatings

Bondable coatings

Bondable coatings can be applied to bare wire or as a second coat over the top of any of the insulations that are offered. The amount of coating applied can be standard NEMA or JIS build or thinner amounts as required. If a special coating or insulation is required we will work with you to develop a process for its use. We have, for example, developed low out-gassing, high-temperature, self-bondable coatings specifically designed for the hard disk drive industry to reduce contamination and deliver good resonance performance.
List of bondable coatings

Metallic coatings

The Kanthal® program includes several types of metallic coatings such as anodizing, electroplating and electropolishing. As a standard we offer gold-plated wire, nickel-plated wire and silver-plated wire, but also other types of electroplating can be manufactured on request. Additionally, we work with cladding and cladded alloys.

Characteristics

List of bondable coatings

Kanthal designation Description Max usage temp*
°C (°F)
Bonding technique
Bond B Thermoplastic Polyvinyl Butyral 100 (210) Methanol, Acetone, or heat activated
Bond E1** Thermoplastic Epoxy 130 (265) Acetone, MEK or heat activated
Bond M-A Thermoplastic Polyamide 155 (390) Methyl Alcohol, Isopropyl Alcohol, or heat activated
Bond XTS Thermosetting Epoxy 155 (310) MEK or heat activated
Bond XTC Thermoplastic Polyamide 200 (390) Heat activated
Bond MA50** Thermoplastic Polyamide 200 (390) Methyl Alcohol or heat activated

* The maximum usage temperature is based on the temperature at which the adhesive retains 5 to 10% of its room temperature strength.

** Contact us for more information.

List of insulation coatings

Kanthal designation Insulation type Thermal rating NEMA Specification
Formvar Polyvinyl Acetal 105°C (220°F) MW 15
Poly Polyurethane 155°C (310°F) MW 28, 75, 80 and MW 79 on smaller AWG sizes
Poly/Nylon Polyurethane with a Polyamide top coat 155°C (310°F) MW 28, 80
Poly180B Polyurethane 180°C (355°F) MW 82, 83
TRI-2-SOD Polyester-imide 180°C (355°F) MW 77
TRI-2-SOD/Nylon Polyester-imide with a Polyamide top coat 180°C (355°F) MW 78
PolyClad THEIC modified Polyester 200°C (390°F) MW 5
PolyClad/Nylon THEIC modified Polyester with a Polyamide top coat 200°C (390°F) MW 76
PolyClad/Aminide THEIC modified Polyester with a Polyamide-imide top coat 200°C (390°F) MW 35, 73
Aminide Polyamide-imide (also usable as a top coat) 220°C (430°F) MW 81
PAC-240 Aromatic Polyimide (ML) 220°C (430°F) MW 16, 20, 71
FEP Fluorinated Ethylene Propylene
PTFE Poly- tetrafluoroethylene