Light gauge heating elements
Light-gauge heating elements are constructed using thin wire formed into sinusoidal patterns or spring-like coils. "Light gauge" refers to the use of smaller-diameter wire in the creation of these elements. This design is essential for achieving uniform temperature profiles and stable thermal conditions during LPCVD steps.
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Applications
LPCVD and Low-Temperature Applications: Used when precise control over low temperatures is required. Applications such as LPCVD; polysilicon, nitride, and low-temperature oxide.
Fast Temperature Response Applications: Ideal for processes that demand rapid temperature changes.
Fast Cool Applications: Efficient in applications requiring quick cooling.
A typical low-mass heater consists of:
- Half-shell ceramic molds with embedded wire sinuation or spring coils.
- Ceramic mold backed with dry blanket fiber for designed insulation value and balanced compression.
- Tooled vacuum-formed ceramic vestibule end insulators.
- Varieties of thermocouple position clamps.
- Ceramic lead locks on internally bussed elements. Power blocks on externally bussed.
Characteristics
- Mid and light gauge wire sinuated, or spring coiled cold with precision machines.
- 25mm and 50mm typical sinuated bend patterns.
- SST or aluminum exterior casings.
- Low mass design for low temperatures and faster thermal response.
- White or black surface coating.
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