Categories: Heating materials , Resistance materials , Heating elements
Wire elements
Element systems Spiral Spiral Porcupine Rod over bend Corrugated Looped
Supports Ceramic tubes Grooves Ceramic tubes Metallic rods Metallic staples Ceramic tubes
Spiral ceramic.jpg Spiral grooves.jpg Porcupine ceramic.jpg Rod over bend.jpg Corrugated metallic staples.jpg Looped ceramic.jpg
Material Sillimanite Chamotte grade 28 Sillimanite Kanthal® APM U-shaped Kanthal® nails Sillimanite
Max. furnace temperature, °C 1300 1250 800 1300 1300 1300
Max. wall loading at 1000°C furnace temperature, kW/m2 40 35 50 50 60
Max. surface load at 1000°C furnace temperature, W/cm2 3 – 4 3 – 4 5 – 6 3 – 6 5 – 6
Wire diameter, d, mm 2.0 – 6,5 2.0 – 5.0 1.0 – 6.5 ≥ 5.0 2.0 – 5.0 ≥ 5.0
Strip thickness, t, mm
Strip width, w, mm
Outer coil diameter, D, mm 12 – 14 d 5 – 6 d
Max. loop length at 1000°C furnace temperature, mm 250 100 250
Min. pitch at max. loop length, mm 3d 2d 3d 40 40 40
Strip elements
Element systems Deep-corrugated Deep-corrugated Deep-corrugated Corrugated
Supports Ceramic cup locks Ceramic bushes Ceramic tubes Grooves
Deep-corr ceramic cup locks.jpg Deep-corr ceramic bush.jpg Deep-corr ceramic tubes.jpg Corrugated grooves.jpg
Material Cordierite or mullite Cordierite or mullite Sillimanite Chamotte grade 28
Max. furnace temperature, °C 1300 1300 1300 1300
Max. wall loading at 1000°C furnace temperature, kW/m2 60 60 60 20–40
Max. surface load at 1000°C furnace temperature, W/cm2 5–6 5–6 5–6 3–4
Strip thickness, t, mm 2.0–3.0 2.0–3.0 2.0–3.0 1.5–3.0
Strip width, w, mm 8–12 t 8–12 t 8–12 t 8–12 t
Outer coil diameter, D, mm
Max. loop length at 1000°C furnace temperature, mm 250 250 250 2–3 w
Min. pitch at max. loop length, mm 50 50 50 1.5 w