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Filter units
Filter units remove impurities from the final product in aluminum production. Preheating with electric heating can improve overall efficiency and safety.
Pre-heating transport and bath ladles
Gas burners have long been the traditional choice of heating solution for ladle preheating. This is despite their poor thermal efficiency since most of the heat generated is lost through exhaust gasses rather than used to heat the actual ladle. Not only does this increase energy costs, but also
Ingot and sow mold pre-heating
With electric heating using Kanthal’s Superthal® heating modules, energy consumption and CO2 emissions can be reduced significantly when drying and preheating molds.
Cast house
As the molten aluminum takes its final form in the cast house, a vast amount of heat is required across various processes. By using electric heating instead of traditional gas burners, aluminum producers can significantly increase their energy efficiency while also reducing their CO2 emissions.
Holding and mixer furnace
Replacing gas heaters with electric heating in holding and mixer furnaces can reduce costs significantly, and make the process much more clean and quiet.
Rodding shop
Switching from gas to electric heating in anode and cathode processing in rodding shops may help the industry-wide demand for lower energy costs and CO2 emissions.
Ladle pre-heating
Discover Kanthal's electric heating solutions for aluminum anode and cathode processing. Enhance efficiency with advanced technologies.
Ladle drying
Using Kanthal® Super heating elements and Superthal® heating modules, ladle drying can be controlled, enabling a consistent drying experience in anode and cathode processing.
Anode pre-heating
Moving from gas to electric heating in furnaces for anode preheating can have significant positive impacts on the cost of primary aluminum production.
Cost-cutting cassettes and a reduced carbon footprint
The ESE product line from Kanthal offers reduced heat loss through insulation of heating elements for lower energy consumption and increased productivity.